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Home / Retort Pouch

4.7/5
Retort Pouch
Retort Pouch
Retort Pouch
Retort Pouch
Retort Pouch
Retort Pouch Retort Pouch Retort Pouch Retort Pouch Retort Pouch
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Competitive Pricing

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Custom Printing options

Custom
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Custom Sizes for Mylar Bags

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Retort Pouch

4.7/5

Reviews (55)

Do you need durable and flexible packaging for your food products? Well, nothing works better than a retort pouch. This excellent quality packaging is an ideal option for ensuring that your products are safe to consume. Better yet, the exquisite layout of the pouch will highlight your food products and make them look more convincing. By getting this amazingly designed pouch from The Custom Mylar Bags, you can rest assured that the quality and presentation of your products are exceptional. Get this packaging solution made exclusively for your brand today!

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Ad Ons
Click or drag files to this area to upload. You can upload up to 10 files.
Discount on Bulk Orders

Bulk
Discounts

Fair Pricing

Competitive
Pricing

Customer Satisfied

Customer
Satisfaction

Custom Printing options

Custom
Printing

Custom Sizes for Mylar Bags

Custom
Sizes

Free Shipping

Free
Shipping

Instant Quote Option

Instant
Quote

Fastest Turnaround Time

Fast Turnaround Time

Elevate Packaging with Mylar's Versatile Materials!

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UV Printing

Specification

Bag StyleRetort Pouch
Dimension (L + W + H)All Custom Sizes & Unique Shapes
QuantitiesMinimum Order Quantity is 100 Pieces
Paper StockBoPET (biaxially-oriented polyethylene terephthalate) film, 89 µ to 178 µ (or 3.5 mils up to 7 mils)
PrintingNo Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
FinishingGloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included OptionsDie Cutting, Gluing, Scored, Perforation
Additional OptionsZipper, Hanging holes, Tear Notch, stand-up feature, child-resistant lock
ProofFlat View, 3D Mock-up, Physical Sampling (On request)
Turnaround14-22 Business Days
ShippingFLAT

Detailed Description

When it comes to preserving food products while displaying them the best way, a retort pouch is your best option. Created with innovative techniques, this bag is all you need to present your products professionally. Most importantly, this pouch offers more convenience for customers to have their food products ready. At The Custom Mylar Bags, you can customize the pouches and make them your brand representative.

Introducing Retort Pouches

Retort pouch packaging is basically a canning replacement method that involves the use of thin, flexible pouches. As they are thin and flexible, these pouches can quickly transfer heat. As a result, it helps in a sterilization process up to 30% faster than with cans. This packaging is a type of stand-up pouch packaging for food and consumable products that need to be heated and sterilized, right inside their packaging container.

Moreover, these pouches are made from several layers of materials, each offering a unique level of protection. With this feature, they surely will be an ideal choice for certain consumable products.

Most importantly, these retort bags also have the capability to maintain high levels of vitamins, minerals, and other nutrients within the products inside.

What Is A Retort Pouch?

A retort pouch is a flexible packaging option for storing and preserving various beverages and foods. It is made of polyethylene, aluminum foil, nylon, and polyester, making it a protective packaging option. The pouch’s barrier characteristics safeguard food from contaminants such as light, oxygen, and moisture. Moreover, these pouches can easily withstand pressures and temperatures and become ideal solutions for retorting.
The heating process after filling and sealing pouches ensures excellent sterilization. Therefore, your product’s shelf life and quality will be long-lasting on the retail shelves without the use of refrigeration.

What Features Can You Find in Retort Pouch Packaging?

As an innovative packaging solution, retort pouch packaging comes with wonderful features for packing various food products.

Flexible Retort Packaging

This packaging is highly flexible for various products, such as:

  • Rice, soup, and some saucy pre-cooked vegetables
  • Juice and yogurt beverages
  • Ready-to-serve meals
  •     Pet products, including treats and wet food

High-Barrier Retort Pouches

The high-barrier property of these pouches helps to extend product shelf-life. When you pack your products in these pouches, they will have shelf lives similar to canned selections. The best part is that they will not need any refrigeration.

Even better, you can prepare your food products either raw or cooked, and seal them into a retort pouch. Then, you can heat it to 240-250 °F (116-121 °C) for several minutes under high pressure inside a retort. Next, your food inside will be cooked in a similar way to pressure cooking.

Shelf-Stable Packaging

These pouches are lightweight and easy to pack after filling. Plus, they also help in transportation cost savings. Overall, a retort pouch provides an extended, flat, forward-facing labeling area. Thus, it will give an extended marketing space.

Retort Pouch Uses

The application of retort packaging is mentioned below for your convenience when choosing it for your business. 

  1. Food Products: This is the best packaging option for several food products, such as ready-to-eat meals, soups, sauces, gravies, and seafood.
  2. Beverages: This pouch can be used to package liquid products such as ready-to-drink coffee and juice concentrates.
  3. Medical and Healthcare Products: You can package different healthcare products, such as sterile saline solution.
  4. Travel and Outdoor: You can use the top-notch pouches for packaging to assist people who prefer outdoor and travel activities because of the compact and lightweight design.

The Benefits of Retort Packaging for Your Business

Speaking of the benefits of retort packaging for your business, we will find many of them!

Flexible and Durable Materials

First of all, retort canning bags are made from flexible materials. Thus, it will be very easy to store in warehouses, supermarkets, and other retail locations.

In addition, the durable materials of these pouches reduce the possibility of any external wear that might cause contamination to your products.

Safer to Handle and Dispose of

Yes, these pouches are much safer to handle. Better yet, customers can easily dispose of these pouches compared to metal cans or glass jars.

Easy to Open

Your customers can easily open the pouches through tears or caps.

They Are Customizable and Printable

These pouches provide space for various customization options, such as the shape, and materials. Even better, you can also include some trendy features like a spout or handle.

Most importantly, you can print directly onto the entire surface of a retort pouch. This way, you will get more options and freedom with your packaging design.

Easier to Store and Display

The heating efficiencies of this pouch help your products retain their color, smell, flavor, and nutritional value. In fact, this feature is proven to be better than that longer exposure during the sterilization process. Plus, your food products will not need any refrigeration or freezing. This way, you can easily store and display them.

Why Order a Retort Bag from Us?

We understand that you can find many retort packaging suppliers with a single click. However, when you choose to order from The Custom Mylar Bags, you will get more than what you expected.

Innovative Retort Pouch Designs

Our experienced packaging team can design your retort pouch innovatively and exclusively. Far better, if you have specific ideas or requirements, you can simply brief us. By getting our free design support, you can work with our packaging specialists and get your Retort Bag as you want.

Perfect for Various Products

Retort pouches we offer are perfect for various products you want to pack and display.

  •     Retort pouch food

This pouch is the best option to pack your food products and preserve their quality.

  •     Ready-to-eat meals packaging

If you are selling ready-to-eat meals, this packaging is ideal. Yes, they will be an excellent choice for ready-to-serve meals like curries, pasta with sauce, and other pre-cooked dinner items.

  •     Pet food retort pouches

These pouches will maintain the quality of your pet food products longer.

  •     Medical supplies in retort pouches

Various medical supplies can also be packed and displayed in a retort pouch.

Eco-Friendly Retort Pouches

As a professional packaging supplier, The Custom Mylar Bags provides green retort packaging solutions. The materials to produce these pouches are capable of being widely recycled across the world. Plus, the packaging comes in a single unit. Hence, it will be easy for customers to properly dispose of.

Affordable Retort Bags at a Low MOQ

We understand that different businesses have different budget plans. Well, don’t worry as you can get the most affordable retort bags from us. Far better, we allow you to get mylar pouches at a low minimum order quantity limit.

Let Us Help You Place Your Order!

Placing your order at The Custom Mylar Bags is very easy.

What do you need to do?

  •     Provide us with the accurate size and quantity

We will design your Retort Pouches with the accurate size and quantity you need.

  •     Decide the color printing

Whether you want one-color printing or multiple-color options, we will create them.

  •     Get a Quote for Retort Pouches

Contact our customer support or fill in our custom quote form to get a price quote instantly.

Well then, no need to waste more time now. Simply get in touch with us and let us deliver your retort pouch to your doorstep with our hassle-free shipping!

Reviews

Frequently Asked Questions

Retort pouches are basically a canning replacement method that involves the use of thin, flexible pouches that can quickly transfer heat.

You can prepare your food products either raw or cooked, and seal them into a retort pouch. Then, you can heat it to 240-250 °F (116-121 °C) for several minutes under high pressure inside a retort.

Yes, some retort pouches are designed for microwave use with features like easy-open tear notches and self-venting valves.

The shelf life of a retort pouch can range from 1 year to 3 years.

You can store various products, such as:

  • Rice, soup, and some saucy pre-cooked vegetables
  • Juice and yogurt beverages
  • Ready-to-serve meals
  • Pet products, including treats and wet food

Yes, these pouches are recyclable.

The shelf life of food packed in retort pouches ranges from 12 months to 36 months.

The advantages of retort packaging include:

  • Flexible and durable materials
  • Safer to handle and dispose of
  • Easy to open
  • Customizable and printable
  • Easier to store and display

Yes, these pouches are customizable with any design, size, and shape.

The retorting process is basically a technique for preserving food products and beverages. The process is done by heating them in sealed containers. Accordingly, this process helps to kill harmful microorganisms and extend the products’ shelf life.

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